miniPilot


Multi-Purpose mini-plant pilot reactor


miniPilot - 5 - 15 liter multipurpose glass pilot reactor
miniPilot 10

Glass reactor: 5 / 10 / 15 liter
Pressure: -1.0 (FV) to +1.0 bar
Temperature: -60°C (-90°C) to +200°C
Material: Borosilicate glass 3.3 / PTFE / PFA / PEEK

  • Other setups are available.

With the miniPilot product family we offer mini-plants for chemical process development, scale up, process simulation and kilo-scale production.

The explosion proof design and inert materials allow safe processing of solvents and acids in a completely sealed reaction vessel. The compact standard reactor setup can easily be modified, interchangeable reaction vessels and stirrers are available. The reaction vessel is installed on a lifting / lowering device, for easy opening and cleaning.

The miniPilot reactor can be combined with miniPilot nutsch filters and scrubbers for further process steps.

Standard package


  • Jacketed glass reactor, interchangeable
  • Baffle with Pt100 temperature sensor
  • Continuous adjustable agitator speed, 0-600 rpm
  • Dry running mechanical seal
  • Compact stainless steel frame, table or floor model, mobile
  • ATEX Zone 1 (0) / CE / cGMP
  • CIP capable
  • FDA conform, highly corrosion resistant
  • Complete documentation

Standard options


  • Reactor lift for easy vessel cleaning and stirrer exchange
  • Triple wall reactor vessel
  • Glass distillation overhead
  • IQ / OQ / PQ

Frame


Stainless steel frame with reactor lift
  • Compact stainless steel frame fits in standard laboratory fume hood
  • Bench-top model
  • Floor model, mobile
  • Vessel lift for easy handling of glass vessels

Cover plate


Reactor cover plate with ATEX agitator drive
  • PFA coated steel cover plate
  • Fast-action closure for solids addition
  • Standard version with 4 NS tapered joint
  • 2 spare connections for common laboratory glassware

Glass overhead


miniPilot glass reactor with distillation overhead

Optional distillation overhead consisting of:

  • 1 liter feed vessel
  • Vapor duct with reflux splitter
  • Spiral reflux condenser
  • Phase separator
  • 4 liter receiver vessel
  • Distributor with pressure gauge and vacuum connection
  • Nitrogen connection
  • Self-draining «büchiflex» glass piping

Stirrers


Interchangeable impeller-, anchor-, propeller stirrers in PTFE

Easy interchangeable stirrers made of PTFE / PEEK:

  • Anchor stirrer
  • Pitched blade turbine
  • Retreat curve impeller

Examples


Floor model and table model
Floor model and table model
miniPilot with 15 liter glass vessel
miniPilot with 15 liter glass vessel
Glass vessel with tripple jacket
Glass vessel with tripple wall for low temperature chemistry
CiP nozzle
CiP nozzle
Sampling system
Sampling system
miniPilot with automation
miniPilot with automation
Double miniPilot
Double miniPilot
Glass stirrers and internal cooling coil
Glass stirrers and internal cooling coil

Typical applications


  • Vacuum distillation
  • Azeotropic distillation (phase separation)
  • Evaporation to any desired consistency
  • Multi-component reactions
  • Gas introduction into liquid phase
  • Extraction of multi phase mixture
  • Crystallization
  • Refluxing
  • Multiple chemical reactions liquid/liquid, liquid/solid
  • Low temperature chemistry

Unique ball - socket joint


«büchiflex»

Büchi glass reactors are based on the modular «büchiflex» glass system. This unique flexible glass connection provides:

  • safety
  • economy
  • full tightness
  • clean processes

Büchiflex video


Flash is required!

Summing up