pilotclave

Pressure reactors for kilo-labs and small-scale production

pilotclave: 250 liter, 120 bar pressure reactor, Hastelloy C22, operator closing reactor
250 liters pressure reactor for
hydrogenation, Pilot Plant

Reactor volume: 20 - 250 liter
Pressure: -1 /FV) to +200 bar
Temperature: -20 °C to +300 °C
Material: stainless steel, Hastelloy

  • Other materials, pressures & temperatures are available.

Büchi Pilot Plants are built for pressure reactions as well as for reactions under full vacuum. Different technologies and materials are used, depending on the requested process and process media.

Pilotclave pressure reactors range from 50 - 250 liters and are all customized. To quote such systems we require detailed specifications. Safety is important with such larger scale systems, especially when doing hydrogenations and other reactions under higher pressure. The degree of automation and process control vary from simple data collection to complete automation of the system. In most cases, the reaction vessels are jacketed steel or Hastelloy reactors.

The pilotclave pressure reactors are used for scale up and smaller productions in Pilot Plants and kilolabs.

A URS (User Requirement Specification), and PID are very important for basic - and detail engineering and the success of such projects and plants.




Examples

100 liter, 40 bar reactor with distillation overhead
100 liter, 40 bar reactor with distillation overhead
100 liter, 60 bar hydrogenation reactor, Hastelloy, cGMP
100 liter, 60 bar hydrogenation reactor, Hastelloy, cGMP
20 liter pressure reactor with reflux distillation
20 liter pressure reactor
with reflux distillation
Cover plate with automated valves, Hastelloy, ATEX
Cover plate with automated valves, Hastelloy, ATEX
Solids addition funnel
Solids addition funnel
50 liter, 40 bar reactor with integrated sinter filter
50 liter, 40 bar reactor with integrated sinter filter
Turbine stirrer and sparging tube for good gas dispersion
Turbine stirrer and sparging tube for good gas dispersion
Turbine stirrer for hydrogenation
Turbine stirrer for hydrogenation
100 liters hydrogenation reactor
100 liters hydrogenation reactor
50 liter, 10 bar hydrogenation reactor, mobile
50 liter, 10 bar hydrogenation reactor, mobile
100 liter pressure reactor pilotclave
100 liter pressure reactor pilotclave
 

Chemical reactions, applications

  • Hydrogenation reactor
  • Polymerization reactor
  • Catalytic reactor
  • Synthesis reactor
  • Crystallization
  • Petrochemical research
  • Biomass research
  • Biopolymer research
  • Corrosion measurement
  • Biorefinery research
  • Biofuels research
  • Scale-up
  • Kilo-Scale production
  • Process development
  • Zeolite synthesis
  • Nanoparticle synthesis
  • API synthesis
  • Corrosion testing autoclave